How is Artificial Grass Made?

With artificial turf becoming more and more popular and commonplace, even on residential properties, perhaps some of you have been curious as to how exactly artificial turf Utah is manufactured. Well, here’s how!

The first step deals with yarn, which is the term used to describe the threading component of the turf. There are various yarn types that are manufactured which have a range of performance and aesthetic features, but when it comes down it, there are three main kinds: monofilament, fibrillated, and texturized. Fibrillated yarn is a stretched plastic sheet of which narrow tapes (sections) are created by splitting it. A firm lattice structure is then created in the yarn by slitting them in alternating positions. Finally, what you see on the surface of an installed section of artificial turf Utah is what looks like individual blades of grass that have an appearance similar to natural multi-filament materials whereas the bottom (or foundation) of the turf section remains a stable, lattice structure. This area is called the infill. Monofilament yarn, on the other hand, wraps or twists together the filaments when it’s made. During the process in which the turf is manufactured, technology and machinery allow for various thicknesses and profiles to be customized and produced. This allows for different aesthetic effects and varying levels of durability, for example. Finally, texturized yarn involves a technique that utilizes heat to create a curly appearance in the blades that is very tight. This type of yarn produces artificial turf Utah that is often used on athletic fields for tennis, field hockey, and other sports because it has very little ball roll and the surface is non-directional. Many residential homes like artificial turf Utah with texturized yarn because of its thatched look. Also, important to remember is the term yarn profile which refers to its shape. Various polymers are also used in the creation of artificial turf.

After the type of yarn is chosen, it is secured to the backing fabric by a weaving and/or tufting process. This is what gives it its resemblance to carpet, or at least the process of laying it is similar to carpet in this sense. These backing fabrics are usually reinforced by a secondary layer typically made out of PU or latex which makes it more secure, stronger, and more resistant and durable in various types of weather and makes it usable for many years. The backing layers are extremely important to the longevity and overall quality of the artificial turf Utah.

After the process involving the backing fabric, packaging comes next followed by installation on site. From here, we should explain the four system categories of artificial turf Utah. They are 3G, water-based, sand-dressed, and sand-filled. 3G is commonly used in rugby and football fields. This system doesn’t usually use texturized yarn. An infill is always added on 3G systems in the form of the common SBR rubber crumb or alternatives that can include, coconut husk, cork, EPDM, and TPE. Water-Based systems only use texturized yarn and get placed in more dense, shorter piles. No solid infills are used because this artificial turf Utah needs to be watered to be maintained and performance quality. Not watered in the traditional sense in that it needs water organically to survive, but rather water takes the place of infill. Sand-dressed systems use sand in small doses as infill which makes it stronger and more stable. This is most popular artificial turf Utah used in communities and schools. Sand-filled systems involve more infill than other system types and less yarn. Very little grass fibers are visible in these systems due to a large amount of sand used.

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How is Artificial Grass Made?

Artificial Turf Utah

Article by Clear Content Marketing